New R4045 Sprayer

Self Propelled Sprayers
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Key Features
  • 1,200 gal (4,500L) tank
  • Direct injection product mixing option
  • Load Command™ option
  • Dry spinner compatibility increases versatility

More Info

Features

Faster spray and transport speed allow operators to get to the field sooner
Field speeds increased to 40 kph (25 mph)Field speeds increased to 40 kph (25 mph)
Road speeds increased to 56 kph (35 mph)Road speeds increased to 56 kph (35 mph)

Efficiency and productivity are key drivers to any successful application operation. To meet this need, the R4038 and R4045 have increased spray and transport speeds allowing operators to get jobs done faster and move onto the next field sooner. Operators can now travel 25 percent faster across the field, allowing them to spray more acres per day. Transport speed has also been increased by 16.5 percent, which gets operators to the next field quicker. This translates into a 40 km/h (25 mph) spray speed and 56 km/h (35 mph) road transport speed, boosting overall productivity throughout the day.

36-m (120-ft) boom with swing-link suspension eliminates additional passes through the field

Make fewer passes through the field and reduce compaction, as well as time spent spraying, with the optional 36 m (120 ft) boom.

All 27-m (90-ft), 30-m (100-ft), and 36-m (120-ft) booms are more stable thanks to the swing link suspension, which helps translate rough areas in the field into horizontal (side-to-side) movement of the boom rather than lateral (up and down) movement. This additional stability means increased productivity as the boom now has the ability to more accurately maintain spray height above the crop, delivering a precise spray pattern. The swing link suspension also translates into uptime as the additional stability means less crop damage, resulting in less mechanical boom damage.

Finally, the enhanced design allows the boom to unfold and fold faster, getting the operators into the field more quickly, and the flat fold design delivers superior transport visibility.

Solution Command System (SCS) allows for automation at the fill station
Solution Command offer push button loadingSolution Command offer push button loading
12-button keypad and micro-display12-button keypad and micro-display

The 4 Series Sprayers are available with the SCS and have been completely redesigned to allow for quick and easy operation at the load station for operators of all skill levels. This optional system allows for complete automation at the load station with a 12-button keypad. The features include the following:

  • Fill station light on/off
  • Pump on/off
  • Agitation
  • Pump speed increase
  • Pump speed decrease
  • Eductor on/off
  • Master on/off
  • Automated rinse cycle
  • Visual nozzle check
  • Pull-on fill
  • Push-on fill
  • Target fill

The system also features a micro-display, which provides real-time feedback on the system operations, as well as the ability to select a rinse method and the ability to monitor progress during the automated rinse function. Overall, the enhanced Solution Command System increases operational performance by increasing ease of use through automation at the load station.

Dry spinner spreader compatibility increases versatility by allowing the conversion of a machine with a wet solution system into a dry nutrient applicator with a 5.6- m3 (200-cu ft) or 8.5-m3 (300-cu ft) carrying capacity
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At the end of the spraying season operators can keep their sprayers working for them by converting them to dry nutrient applicators with the addition of the New Leader® DN456 or DN485 Dry Spinner Spreader dependent upon the dry product they wish to apply. This conversion can be completed in as little as four hours and involves the removal of the wet solution skid and the installation of the dry spinner spreader.

The DN456 features a carrying capacity of up 5.6 m3 (200 cu ft) of dry fertilizer or Ag lime while the larger DN485 features a carrying capacity of up to 8.5 m3 (300 cu ft) of dry fertilizer only. The DN456 is capable of holding 6.6 tons of fertilizer or 10 tons of ag lime and the DN485 is capable of holding 10 tons of fertilizer with variable rate applications from 34 kg/ha (75 lb/acre u)p to 3 ton/ha (acre). The 1.83-m (72-in.) spinner heights allow spread width up to 32 m (105 ft) as it propels material across the pass. This equates to a consistent spread pattern across the field and decreased cost of operation for the 4 Series Sprayers.

The DN456 and DN485 can be ordered with either 304 stainless-steel or 409 painted spreader material, single or dual product bin configuration, with either #4 belt over chain or #5 straight belt conveyor configurations.

New Leader is a trademark of Highway Equipment Company.

Smooth, stable ride enables operator comfort and better maneuverability
Dual strut suspensionDual strut suspension
Smoother ride in fieldSmoother ride in field

Machine performance and operator comfort are requirements during long days of operation. The field-proven dual strut independent wheel air-ride suspension reduces overall machine maintenance. This suspension also provides a best-in-class ride, which is expected from John Deere Sprayers, even in the roughest fields.

ExactApply™ nozzle control increases precision application to maximize yield potential
John Deere ExactApply nozzle control
ExactApply nozzle controlExactApply nozzle control

With ExactApply nozzle control, sprayer operators will see an increase in productivity and spray speed ranges, will be able to better manage drift, and will have improved spray quality and precision.

ExactApply offers operators:

  • Individual nozzle control
  • Pulse-width modulation of 15 and 30 Hz
  • Wider speed range while maintaining target rate and pressure
  • Turn compensation
  • Light-emitting diode (LED) lighting
  • Nozzle switching (automatic/manual)
  • Ability to apply liquid nitrogen at wider range of speeds
  • Air induction nozzle compatibility
  • Programmable rates by nozzle/selection (for example, a higher rate behind rear tires)
  • Key fob for nozzle diagnostics
  • Solenoid fault detection

NOTE: ExactApply will be available as a factory-installed option on model year 2018 R4030, R4038, and R4045 Sprayers with stainless-steel plumbing and 38.1- or 50.8-cm (15- or 20-in.) nozzle spacing.

 

CommandView™ III cab offers unsurpassed amenities
4 Series Sprayer operator station4 Series Sprayer operator station

When operators first enter the Command View III cab, they will notice that significant changes have been made. Key sprayer controls are more easily accessible to the operator on the redesigned CommandARM™ control panel and the multifunction handle has a more ergonomic fit and feel.

The multifunction handle has six reconfigurable buttons, a scroll to select speed range, and allows operators to better manage their headlands with the Headland Management System (HMS™) button. To finish out the upgrades, the GreenStar™ display has been upgraded to a faster, more user-friendly 4600 CommandCenter™ display, which allows operators to efficiently capture, manage, and transfer data.

Comfort continues to be enhanced by the ComfortCommand™ seat, which offers both fore-aft and lateral attenuation along with 15 degrees of right-hand seat swivel on all cab options. For first-class comfort, the premium cab offers a heated/ventilated leather seat and light-emitting diode (LED) cab lights.

The 4 Series Sprayers are JDLink™ telematics system capable, which enable features such as John Deere Wireless Data Transfer (WDT), Service ADVISOR™ Remote diagnostics, and Remote Display Access (RDA). These integrated solutions enable additional uptime and reduce cost of operation. All of the CommandView III cab features allow operators to run longer hours, increasing the ability to get more acres sprayed in a day.

Direct injection allows operators to manage their chemical risks
Field-installed 511-L (135-gal.) direct-injection systemField-installed 511-L (135-gal.) direct-injection system
Field-installed 889-L (235-gal.) direct-injection systemField-installed 889-L (235-gal.) direct-injection system

As solution tank mixes become more complex, operators need a better way to manage the products they are mixing in helping to reduce the risk of chemical residue. The integrated direct-injection system provides an additional carrying capacity of up to 511 L (135 gal.) on model year 2015 and older R4030/R4038 (serial number 10,999 and lower) machines and up to 889 L (235 gal.) on the model year 2016 and newer R4030/R4038 (serial number 11,001 and higher) and all model year R4045 machines for raw chemicals and allows injection of single, dual, or triple products directly into the boom depending on installed configuration. 

MachineCarrying capacityMaximum number of chemicals injected
R4030/R4038 model year 2015 and older (SN 10,999 and lower)511 L (135 gal.)Two -one high volume, one low volume
R4030/R4038 model year 2016 and newer (SN 11,000 and higher)889 L (235 gal.) Three-two high volume, one low volume
R4045889 L (235 gal.)Three-two high volume, one low volume


NOTE: Low-volume tanks and pumps must be configured with at least one high-volume tank and pump.  High-volume tank and pump can be configured by itself.
 

Not only can this help provide quicker changeovers and faster cleanouts, it also helps lower the risk of using multiple chemicals. This is accomplished by allowing operators the ability to isolate higher-residual risk chemicals in the injection system while mixing lower-risk chemicals in the solution tank.

Direct injection can help expand the versatility that an operator has throughout the day while adding additional performance and uptime as they manage the product that they are applying.

Model year 2017 direct-injection systems (attachments BKK10302, BKK10303, BKK10304, BKK10305) will have pump rinse functionality added. Pump rinse functionality can also be added to a current direct-injection system by adding a three-way inlet valve to each DI pump. The three-way valve connects on one port to the chemical tank for normal operation (injection) and to the clean water rinse tank on the other port (for daily pump rinse).

This feature allows for rinse water to be pulled from rinse tank, through the pump head, and out of the boom mixing chamber. This yields the following benefits:

  • Automatic rinse system, integrated with pump operating modes, cleans chemical out of pump
  • Reduce chemical residual buildup in pump
  • Improved maintenance process, while enabling product to be stored in direct-injection tanks between operation
Monitor sprayer performance in the cab
Connect Mobile showing an actual rate map and monitoring the sprayer performanceConnect Mobile showing an actual rate map and monitoring the sprayer performance
Connect Mobile overview

John Deere Connect Mobile is a solution that utilizes an Apple® iPad® tablet in the cab that provides the operator a better understanding of the sprayer’s performance. Connect Mobile documents and displays several sprayer performance attributes, helping the operator monitor and more easily detect problems that can occur while spraying. Connect Mobile also has a common user interface that makes it easy to use between different pieces of John Deere equipment. Once the job is done, the iPad with the spraying data can be utilized to perform basic crop scouting activities in the field.

Spraying attributes

Monitor key performance indicators in map layers and dashboard tiles such as:

  • Actual rate
  • Rate deviation
  • Pressure
  • Ground speed
  • Droplet size
  • Target rate
  • Flow rate
  • Tank volume
  • Productivity
  • Fuel rate
In base equipment

Connect Mobile hardware is factory installed on all model year 2017 and newer R4030, R4038, and R4045 Sprayers, making it easy to get started with Connect Mobile.

 

Learn more about Connect Mobile in the Field and Crop Solutions section within the Precision Ag Technology product line and how it can improve the quality of a spraying job.

 

iPad and Apple are trademarks of Apple Inc.

Load Command™ system offers unmatched loading performance

Custom applicators are consistently looking for ways to achieve more acres per day. For this, John Deere offers the Load Command system, a fully-integrated solution designed specifically for the R4045 Self-Propelled Sprayer.

 

With this solution, load applicators are able to load 4542 L (1200 gal.) of liquid in as fast as 3 minutes. This increased loading time allows for more spraying time or more acres per day.

 

The Load Command system is a revolutionary product that further complements the three-season asset-utilization value offered by John Deere’s largest sprayer.

 

How it works

 

The Load Command system allows the operator to pull the sprayer up to the tender unit, couple the Load Command tender arm to the Load Command coupler on the sprayer, and receive a full 4542-L (1200-gal.) load in as fast as 3 minutes.

 

Load Command dramatically reduces the fill time and the amount of operator interface time. When the system completes loading, the couplers automatically disengage from each other. This allows the operator to remain in the cab with the ability to quickly return to spraying.

 

By providing improved loading times, the John Deere R4045 Sprayer with Load Command is more versatile, more productive, and will provide a better overall return on investment.

 

With the ability to create more spraying time, the Load Command system enables a custom applicator to achieve more value by applying products more efficiently and, in turn, generating more revenue per season.

 

NOTE: Load Command and Front Fill are not compatible to be installed on the machine at the same time. Additionally, load Command is compatible as a field-installed bundle for the 4542-L (1200-gal.) 4940 machine as well.

 

Additional information

  • Tender arm
  • Couplers
  • Load Command pump

Specifications

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John DeereR4045 Sprayer
Add Model
Add Model
Engine
Make
Peak rated power 258 kW
346 hp
Emissions Final Tier 4
Number of cylinders 6
Displacement 9.0 L
549 cu in.
Alternator 200 amp
Fuel tank capacity 586.7 L
155 gal.
Diesel exhaust fluid (DEF) tank capacity 29.5 L
7.8 gal.
Solution system
Capacity 4542 L
1200 gal.
Tank material Stainless steel
Rinse tank capacity 646 L
170 gal.
Quick fill size 7.6 cm
3 in.
Rate control make
Automatic section control John Deere Section Control (optional)
Display
Solution system control Automatic (optional) or manual
Fill location Side fill, front fill (optional), and LoadCommand (optional)
Chemical injection method Direct injection (optional)
Chemical eductor Stainless steel
Chemical eductor capacity (size) 32 L
8.5 gal.
Flow meter size 5.1 cm
2 in.
Suction strainer 20 mesh
Pressure strainer 50 mesh
Boom strainer 80 mesh
Boom
Boom length options 27.4, 30.4, or 36.5 m
90, 100, or 120 ft
Automatic boom height BoomTrac Pro - 5 sensor (optional)
Plumbing material Stainless or polypropylene
Ground height adjustment 50 to 245 cm
19.6 to 96.5 in.
Breakaway width Stainless-steel boom - 3.3 m
10.8 ft
Carbon fiber boom - 3.7 m
12.1 ft
Boom sections 13 sections with boom length - 40 m
132 ft
11 sections with boom length - 36.58 m
120 ft
9 sections with boom length - 30.48 m
100 ft
7 sections with boom length - 27.43 m
90 ft
Drivetrain
Type Hydrostatic
Drive Full-time four-wheel drive (4WD)
Shifting Electrohydraulic
Hydraulic reservoir capacity 98.4 L
26 gal.
Spray speed range 40 km/h
25 mph
Transport speed, maximum 56.8 km/h
35 mph
Chassis
Dry compatible Yes - 5.7 or 8.5 m3
200 or 300 cu ft
Suspension Dual-strut independent wheel air-ride suspension
Crop clearance with standard tires 147 cm
58 in.
Front tires 380/105 R50, 420/95 R50, or 480/80 R50
Rear tires 380/105 R50, 420/95 R50, or 480/80 R50
Flotation tires 620/70 R46 or 800/55 R46
Hydraulic tread adjust Hydraulic
Wheel tread spacing 305 to 406 cm
120 to 160 in.
Wheel base 430 cm
169.3 in.
Turning radius 9.2 m
30.2 ft
Parking brake Spring-engaged, hydraulic-disengaged wet- disk pack
Primary brakes Hydrostatic
Ladder raise/lower Hydraulic
Total weight with 80-ft boom
Total weight with 90-ft boom 16,068 kg
35,350 lb
Total weight with 100-ft boom 16,146 kg
35,521 lb
Total weight with 120-ft boom 16,400 kg
36,080 lb
Total weight with carbon fiber boom 36.6-m (120-ft) boom - 15,444 kg
34,048 lb
40.2-m (132-ft) boom - 15,499 kg
34,169 lb
Options
Air compressor Onboard air standard
Foam marker capacity Injection foamer
Remote service tools
Additional information
Date collected 26-May-2017

Accessories and Attachments

Engine

110V Pump Kit - SWDEF110VKIT
12V Pump Kit - SWDEF12VKIT
2.5 gal jug of John Deere Diesel Exhaust Fluid - SWDEF025
20gal Portable Dispensing Unit with lockable, hinged lid - SWDEFPDU20T
275gal tote of John Deere Diesel Exhaust Fluid - SWDEF275
330gal tote of John Deere Diesel Exhaust Fluid - SWDEF330
55gal drum of John Deere Diesel Exhaust Fluid - SWDEF055
60gal Portable Dispensing Unit with lockable, hinged lid - SWDEFPDU60T

Frame and Chassis

Air Intake Snorkel Kit - BKK10276
Cold Weather Radiator Screen kit - BKK10270
Fire Extinguisher - TY26852
Fire Extinguisher Bracket - AT189390

For protection against fire, a fire extinguisher is available through Parts.

Reference the installation instructions in the operator's manual.

Shield - Underframe Shields - BKK10017

North American Supplemental Language (Spanish) Manual/Decal Kit

North American Bilingual (Spanish) Manual/Decal Kit  - BKK10091

Operator Environment

Deere Delco Stereo Radio with Weatherband, Single Compact Disc Player, Clock, and Four Speakers - RE289852
Radio with CD playerRadio with CD player
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The John Deere/Delco CD radio, along with the four-speaker sound system, provides a powerful sound performance.

 

The system also features:

  • Separate seek, treble, and bass controls
  • Clock designed into the radio for added convenience
  • Weatherband feature standard on all radios to allow the operator to listen to U.S. National Oceanic and Atmospheric Association (NOAA) Weather Channel broadcasts at the touch of a button 
  • External antenna for clear reception

Factory- or field-installed radio options are available.

Satellite radio compatibility

Compact disc radios are marked with an emblem saying SAT RADIO on the faceplate and a sticker on top visible when the receiver is removed that says SDAR READY. This is the designation calling out the satellite-broadcast-ready feature. This makes it easy to install an aftermarket conversion kit that allows the radio to receive pay-for-use programming.

NOTE: Satellite-compatible radios require a receiver, antenna, and subscription not sold by John Deere to take advantage of satellite radio.

Operator's Station

Accessory mounting bracket, short right side front or rear - RE343680

Cell phones, tablets, and other devices are key tools for farming today. John Deere has now made it easier than ever to incorporate these tools into the operator's station.

 

Stay connected with the RAM® cell phone and tablet mounts. John Deere offers a vast selection of adjustable accessory mounting solutions and media devices to fit every need and application.

Mounting bracket with cell phone and tablet mountMounting bracket with cell phone and tablet mount
Mounting bracket with cell phone and tablet mountMounting bracket with cell phone and tablet mount
USB charger simultaneously charging two devicesUSB charger simultaneously charging two devices

Features:

  • Dual USB sockets give more options for in-cab devices
  • 4.2A output to simultaneously charge two tablets or other USB devices
  • Sleek, compact design reduces clutter in the cab
  • Blue light-emitting diode (LED) indicator informs that power is on

RAM is a trademark of National Products Inc.

Actively Cooled Refrigeration Unit (391 In3 / 6.4 L3) - RE341704
RefrigeratorRefrigerator

The optional refrigerator, available for standard or premium cab models, offers improved operator comfort and accommodation. Located to the left of the operator’s seat, the refrigerator provides ample cooling capacity to keep food and beverages fresh. The large-capacity slide-out tray eases loading, unloading, and cleaning. The refrigerator is activated by turning the key to the on position or starting the tractor, and shuts off when the key is turned off.

Cell phone mount kit - BRE10015

Cell phones, tablets, and other devices are key tools for farming today. John Deere has now made it easier than ever to incorporate these tools into the operator's station.

 

Stay connected with the RAM® cell phone and tablet mounts. John Deere offers a vast selection of adjustable accessory mounting solutions and media devices to fit every need and application.

Mounting bracket with cell phone and tablet mountMounting bracket with cell phone and tablet mount
Mounting bracket with cell phone and tablet mountMounting bracket with cell phone and tablet mount
USB charger simultaneously charging two devicesUSB charger simultaneously charging two devices

Features:

  • Dual USB sockets give more options for in-cab devices
  • 4.2A output to simultaneously charge two tablets or other USB devices
  • Sleek, compact design reduces clutter in the cab
  • Blue light-emitting diode (LED) indicator informs that power is on

RAM is a trademark of National Products Inc.

Cloth Instructional Seat - BKK10346
Dual USB Charger - RE566705

Cell phones, tablets, and other devices are key tools for farming today. John Deere has now made it easier than ever to incorporate these tools into the operator's station.

 

Stay connected with the RAM® cell phone and tablet mounts. John Deere offers a vast selection of adjustable accessory mounting solutions and media devices to fit every need and application.

Mounting bracket with cell phone and tablet mountMounting bracket with cell phone and tablet mount
Mounting bracket with cell phone and tablet mountMounting bracket with cell phone and tablet mount
USB charger simultaneously charging two devicesUSB charger simultaneously charging two devices

Features:

  • Dual USB sockets give more options for in-cab devices
  • 4.2A output to simultaneously charge two tablets or other USB devices
  • Sleek, compact design reduces clutter in the cab
  • Blue light-emitting diode (LED) indicator informs that power is on

RAM is a trademark of National Products Inc.

Tablet mount kit - BRE10034

Cell phones, tablets, and other devices are key tools for farming today. John Deere has now made it easier than ever to incorporate these tools into the operator's station.

 

Stay connected with the RAM® cell phone and tablet mounts. John Deere offers a vast selection of adjustable accessory mounting solutions and media devices to fit every need and application.

Mounting bracket with cell phone and tablet mountMounting bracket with cell phone and tablet mount
Mounting bracket with cell phone and tablet mountMounting bracket with cell phone and tablet mount
USB charger simultaneously charging two devicesUSB charger simultaneously charging two devices

Features:

  • Dual USB sockets give more options for in-cab devices
  • 4.2A output to simultaneously charge two tablets or other USB devices
  • Sleek, compact design reduces clutter in the cab
  • Blue light-emitting diode (LED) indicator informs that power is on

RAM is a trademark of National Products Inc.

Powertrain

Wheel Slip Control - BKK10018

Product Application System

Fire Extinguisher - AT189487

For protection against fire, a fire extinguisher is available through Parts.

Reference the installation instructions in the operator's manual.

Sprayer Solution System

100 Foot Boom, Poly Custom Plumbing 1 In. Poly Pipe Wet Plumbing with (100) 5-Position Nozzle Bodies - BKK10078
100 Foot Boom, SS Custom Plumbing 1 In. Stainless Steel Pipe Wet Plumbing with (100) 5-Position Nozzle Bodies - BKK10077
120 Foot Boom, Poly Custom Plumbing 1 In. Poly Pipe Wet Plumbing with (100) 5-Position Nozzle Bodies - BKK10076
120 Foot Boom, SS Custom Plumbing 1 In. Stainless Steel Pipe Wet Plumbing with (100) 5-Position Nozzle Bodies - BKK10075
90 Foot Boom, Poly Custom Plumbing 1 In. Poly Pipe Wet Plumbing with (80) 5-Position Nozzle Bodies - BKK10080
90 Foot Boom, SS Custom Plumbing 1 In. Stainless Steel Pipe Wet Plumbing with (80) 5-Position Nozzle Bodies - BKK10079
Boom Air Purge Conversion - BKK10023
BoomTrac Pro 5-Sensor Automatic Boom Leveling System - BKK10019
Auto boom height-sensing systemAuto boom height-sensing system
#

The BoomTrac Pro auto boom height-sensing system is designed to help make operators more productive by providing the following advantages:

  • Increase application accuracy and efficiency by maintaining a more consistent boom height above the crop; reduce drift and skips
  • Reduce operator fatigue since fewer operations to perform
  • Minimize the likelihood of boom damage, downtime, and repair costs since fewer chances for boom to contact the ground

The five-sensor system can either be factory-installed or installed by the dealer at a later date. The addition of either BoomTrac option will add wiring harnesses, hydraulic components, hardware, and sensors to the machine.

Chemical Eductor, Large (Stainless Steel) - BKK10105
Direct Injection System Valve Kit for Pump Rinse on First High Volume Pump - BKK10316
Direct Injection System Valve Kit for Pump Rinse on Low Volume Pump - BKK10318
Direct Injection System Valve Kit for Pump Rinse on Second High Volume Pump - BKK10317
Direct Injection System with (1) High Volume Pump w/ Pump Rinse and 100 Gallon Chemical Capacity - BKK10303
4 Series Sprayer with direct injection4 Series Sprayer with direct injection
4 Series Sprayer with direct injection4 Series Sprayer with direct injection

Direct injection is available for large 4 Series Sprayers (R4030/R4038/R4045) as a field-installed option. As solution tank mixes become more complex, operators need a better way to manage the products they are mixing in helping to reduce the risk of chemical residue. The integrated direct-injection system provides up to 889 L (235 gal.) of additional carrying capacity for raw chemicals and allows injection of up to two separate products directly into the boom (depending on installed configuration).

 

MachineCarrying capacityMaximum number of chemicals injected
R4030/38 model year 2015 and older (SN 10,999 and lower)511 L (135 gal.)Two-one high volume, one low volume
R4030/R4038 model year 2016 and newer (SN 11,000 and higher)889 L (235 gal.)Three-two high volume, one low volume
R4045889 L (235 gal.)Three-two high volume, one low volume


NOTE:  Low-volume tanks and pumps must be configured with at least one high-volume tank and pump.  High-volume tank and pump can be configured by itself.

The high-volume pump is capable of producing spray rates between 0.15 to 5.92 L/min (0.04 to 1.56 gpm). The low-volume pump can achieve spray rates as low as 0.03 to 1.18 L/min (0.008 to 0.31 gpm).

Fully integrated GreenStar™ (GS) Display
GS display can be set up showing direct injection pump information on right-hand side of the screenGS display can be set up showing direct injection pump information on right-hand side of the screen

Since the large 4 Series Sprayers (R4030/R4038/R4045) are designed to be direct-injection ready, the system is fully integrated with the GS 2630 Display. This means less clutter in the cab due to the elimination of multiple displays as everything is controlled by the GS display. Additionally, direct-injection ready means the electrical architecture of the R4030, R4038, and R4045 is designed for plug-and-play installation. Full integration with direct injection means less downtime and more time spraying in the field.

Model year 2017 direct-injection systems (attachments BKK10302, BKK10303, BKK10304, BKK10305) will have pump-rinse functionality added. Pump-rinse functionality can also be added to a current direct-injection system by adding a three-way inlet valve to each DI pump. The three-way valve connects on one port to the chemical tank for normal operation (injection) and to the clean water rinse tank on the other port (for daily pump rinse).

This feature allows for rinse water to be pulled from rinse tank, through the pump head, and out of the boom mixing chamber. This yields the following benefits:

  • Automatic rinse system, integrated with pump operating modes, cleans chemical out of pump
  • Reduce chemical residual buildup in pump
  • Improved maintenance process, while enabling product to be stored in direct-injection tanks between operation
Direct Injection System with (1) High Volume Pump w/ Pump Rinse and 200 Gallon Chemical Capacity - BKK10304
4 Series Sprayer with direct injection4 Series Sprayer with direct injection
4 Series Sprayer with direct injection4 Series Sprayer with direct injection

Direct injection is available for large 4 Series Sprayers (R4030/R4038/R4045) as a field-installed option. As solution tank mixes become more complex, operators need a better way to manage the products they are mixing in helping to reduce the risk of chemical residue. The integrated direct-injection system provides up to 889 L (235 gal.) of additional carrying capacity for raw chemicals and allows injection of up to two separate products directly into the boom (depending on installed configuration).

 

MachineCarrying capacityMaximum number of chemicals injected
R4030/38 model year 2015 and older (SN 10,999 and lower)511 L (135 gal.)Two-one high volume, one low volume
R4030/R4038 model year 2016 and newer (SN 11,000 and higher)889 L (235 gal.)Three-two high volume, one low volume
R4045889 L (235 gal.)Three-two high volume, one low volume


NOTE:  Low-volume tanks and pumps must be configured with at least one high-volume tank and pump.  High-volume tank and pump can be configured by itself.

The high-volume pump is capable of producing spray rates between 0.15 to 5.92 L/min (0.04 to 1.56 gpm). The low-volume pump can achieve spray rates as low as 0.03 to 1.18 L/min (0.008 to 0.31 gpm).

Fully integrated GreenStar™ (GS) Display
GS display can be set up showing direct injection pump information on right-hand side of the screenGS display can be set up showing direct injection pump information on right-hand side of the screen

Since the large 4 Series Sprayers (R4030/R4038/R4045) are designed to be direct-injection ready, the system is fully integrated with the GS 2630 Display. This means less clutter in the cab due to the elimination of multiple displays as everything is controlled by the GS display. Additionally, direct-injection ready means the electrical architecture of the R4030, R4038, and R4045 is designed for plug-and-play installation. Full integration with direct injection means less downtime and more time spraying in the field.

Model year 2017 direct-injection systems (attachments BKK10302, BKK10303, BKK10304, BKK10305) will have pump-rinse functionality added. Pump-rinse functionality can also be added to a current direct-injection system by adding a three-way inlet valve to each DI pump. The three-way valve connects on one port to the chemical tank for normal operation (injection) and to the clean water rinse tank on the other port (for daily pump rinse).

This feature allows for rinse water to be pulled from rinse tank, through the pump head, and out of the boom mixing chamber. This yields the following benefits:

  • Automatic rinse system, integrated with pump operating modes, cleans chemical out of pump
  • Reduce chemical residual buildup in pump
  • Improved maintenance process, while enabling product to be stored in direct-injection tanks between operation
Direct Injection System with (1) Low Volume Pump w/ Pump Rinse and 35 Gallon Chemical Capacity - BKK10302
4 Series Sprayer with direct injection4 Series Sprayer with direct injection
4 Series Sprayer with direct injection4 Series Sprayer with direct injection

Direct injection is available for large 4 Series Sprayers (R4030/R4038/R4045) as a field-installed option. As solution tank mixes become more complex, operators need a better way to manage the products they are mixing in helping to reduce the risk of chemical residue. The integrated direct-injection system provides up to 889 L (235 gal.) of additional carrying capacity for raw chemicals and allows injection of up to two separate products directly into the boom (depending on installed configuration).

 

MachineCarrying capacityMaximum number of chemicals injected
R4030/38 model year 2015 and older (SN 10,999 and lower)511 L (135 gal.)Two-one high volume, one low volume
R4030/R4038 model year 2016 and newer (SN 11,000 and higher)889 L (235 gal.)Three-two high volume, one low volume
R4045889 L (235 gal.)Three-two high volume, one low volume


NOTE:  Low-volume tanks and pumps must be configured with at least one high-volume tank and pump.  High-volume tank and pump can be configured by itself.

The high-volume pump is capable of producing spray rates between 0.15 to 5.92 L/min (0.04 to 1.56 gpm). The low-volume pump can achieve spray rates as low as 0.03 to 1.18 L/min (0.008 to 0.31 gpm).

Fully integrated GreenStar™ (GS) Display
GS display can be set up showing direct injection pump information on right-hand side of the screenGS display can be set up showing direct injection pump information on right-hand side of the screen

Since the large 4 Series Sprayers (R4030/R4038/R4045) are designed to be direct-injection ready, the system is fully integrated with the GS 2630 Display. This means less clutter in the cab due to the elimination of multiple displays as everything is controlled by the GS display. Additionally, direct-injection ready means the electrical architecture of the R4030, R4038, and R4045 is designed for plug-and-play installation. Full integration with direct injection means less downtime and more time spraying in the field.

Model year 2017 direct-injection systems (attachments BKK10302, BKK10303, BKK10304, BKK10305) will have pump-rinse functionality added. Pump-rinse functionality can also be added to a current direct-injection system by adding a three-way inlet valve to each DI pump. The three-way valve connects on one port to the chemical tank for normal operation (injection) and to the clean water rinse tank on the other port (for daily pump rinse).

This feature allows for rinse water to be pulled from rinse tank, through the pump head, and out of the boom mixing chamber. This yields the following benefits:

  • Automatic rinse system, integrated with pump operating modes, cleans chemical out of pump
  • Reduce chemical residual buildup in pump
  • Improved maintenance process, while enabling product to be stored in direct-injection tanks between operation
Direct Injection System with (2) High Volume Pump w/ Pump Rinse and 200 Gallon Chemical Capacity - BKK10305
4 Series Sprayer with direct injection4 Series Sprayer with direct injection
4 Series Sprayer with direct injection4 Series Sprayer with direct injection

Direct injection is available for large 4 Series Sprayers (R4030/R4038/R4045) as a field-installed option. As solution tank mixes become more complex, operators need a better way to manage the products they are mixing in helping to reduce the risk of chemical residue. The integrated direct-injection system provides up to 889 L (235 gal.) of additional carrying capacity for raw chemicals and allows injection of up to two separate products directly into the boom (depending on installed configuration).

 

MachineCarrying capacityMaximum number of chemicals injected
R4030/38 model year 2015 and older (SN 10,999 and lower)511 L (135 gal.)Two-one high volume, one low volume
R4030/R4038 model year 2016 and newer (SN 11,000 and higher)889 L (235 gal.)Three-two high volume, one low volume
R4045889 L (235 gal.)Three-two high volume, one low volume


NOTE:  Low-volume tanks and pumps must be configured with at least one high-volume tank and pump.  High-volume tank and pump can be configured by itself.

The high-volume pump is capable of producing spray rates between 0.15 to 5.92 L/min (0.04 to 1.56 gpm). The low-volume pump can achieve spray rates as low as 0.03 to 1.18 L/min (0.008 to 0.31 gpm).

Fully integrated GreenStar™ (GS) Display
GS display can be set up showing direct injection pump information on right-hand side of the screenGS display can be set up showing direct injection pump information on right-hand side of the screen

Since the large 4 Series Sprayers (R4030/R4038/R4045) are designed to be direct-injection ready, the system is fully integrated with the GS 2630 Display. This means less clutter in the cab due to the elimination of multiple displays as everything is controlled by the GS display. Additionally, direct-injection ready means the electrical architecture of the R4030, R4038, and R4045 is designed for plug-and-play installation. Full integration with direct injection means less downtime and more time spraying in the field.

Model year 2017 direct-injection systems (attachments BKK10302, BKK10303, BKK10304, BKK10305) will have pump-rinse functionality added. Pump-rinse functionality can also be added to a current direct-injection system by adding a three-way inlet valve to each DI pump. The three-way valve connects on one port to the chemical tank for normal operation (injection) and to the clean water rinse tank on the other port (for daily pump rinse).

This feature allows for rinse water to be pulled from rinse tank, through the pump head, and out of the boom mixing chamber. This yields the following benefits:

  • Automatic rinse system, integrated with pump operating modes, cleans chemical out of pump
  • Reduce chemical residual buildup in pump
  • Improved maintenance process, while enabling product to be stored in direct-injection tanks between operation
Fence Row Nozzle (Left or Right Side) (Qty. 1) - BKK10289
Foam Marker System, Air Injection - Single Drop Only - BKK10021
Front Fill Conversion - BKK10022
Load Command Field Installed Bundle for Machines Equipped with an Eductor - BKK10171
Load Command Field Installed Bundle for Machines Equipped without an Eductor - BKK10107